For manufacturers specializing in high-voltage insulation, the specific demands of processing HTV silicone rubber require a purpose-built approach. Components like long-rod insulators and hollow core bushings are not just products; they are critical safety elements within the global energy infrastructure. At Dekuma, we developed our RT Series Rubber Injection Molding Machine with this precise application in mind. This machine is not a general-purpose unit; its entire design is dedicated to the intricacies of producing high-performance, solid silicone parts with unwavering reliability.
Superior Structural Design for Demanding Molds
A key feature of our rubber injection machine is its upper mold open structure. This specific design provides exceptional accessibility and simplifies the mold loading process for large, complex tools commonly used in insulator manufacturing. Combined with a robust block-type clamping unit, the system generates the immense, evenly distributed force required to handle the high injection pressures of viscous HTV silicone material. This structural integrity prevents flash and ensures the dimensional accuracy of every finished product, from cable accessories to arresters.
Precision Control and Operational Consistency
The heart of the Dekuma RT Series’ performance lies in its optimized injection system and the integrated B&R control system. This combination allows for exact command over the injection speed, pressure, and temperature profiles. Such precise control is non-negotiable for achieving a perfect fill in intricate mold cavities without entrapping air, which is a common cause of part rejection in this field. This rubber injection molding machine ensures that every cycle is a repeat of the last, delivering batch-to-batch consistency that manufacturers can depend on for critical application components.
Adaptable Hydraulic Mold Adjustment
We understand that production flexibility is important, even within a specialized niche. The hydraulic block for mold height adjustment on this rubber injection machine facilitates swift and straightforward mold changes. This functionality significantly reduces downtime when switching between production runs, for instance, moving from long-rod insulators to switch gear components. This adaptability allows our clients to respond more agilely to order demands without sacrificing the core strengths of a dedicated system.
Dekuma recognizes that true proficiency in a specialized field comes from focused engineering. The RT Series Rubber Injection Molding Machine embodies this philosophy, offering a solution built from the ground up for the unique challenges of manufacturing HTV silicone rubber insulators and bushings. It is a testament to our commitment to providing equipment that delivers not just parts, but performance and peace of mind for a demanding industry.