Let’s explore the requirements for processing different rubber compounds. At Dekuma, our RH Series horizontal rubber injection machine is built for a specific task: molding high-quality parts from various materials. This horizontal molding machine is designed to work with compounds like natural rubber, nitrile rubber (NBR), and fluoro rubber (FKM). Each material has its own processing needs, and our machine’s features are aligned to meet them. This focus makes it a dedicated tool for manufacturers who work with these specialized polymers.
Automated Operation for Consistent Quality
A key feature of this horizontal rubber injection machine is its automated brushing system. This function handles the removal of finished pieces and performs mold cleaning in the same cycle. For materials such as sticky natural rubber or high-performance FKM, this automation helps maintain a consistent production environment. It reduces the need for manual intervention, which can introduce variables. This aspect of the horizontal molding machine supports a more stable output and can contribute to a lower rate of rejected parts.
Precision Drive for Demanding Processes
The hydraulic system in this horizontal molding machine uses a servo oil pump motor. This technology provides precise control over the machine’s clamping and injection forces. Processing technical rubbers like NBR or FKM often requires specific pressure profiles and repeatable accuracy. The servo system adjusts its output to match the exact needs of the active cycle phase. This control is an important part of the horizontal rubber injection machine, as it manages energy use and supports the consistency of the molding process.
Protecting Material Properties During Production
A concern when working with sensitive compounds is preventing material degradation before injection. Our horizontal rubber injection machine incorporates a First-In, First-Out (FIFO) injection design. This system ensures that the compound is used in the sequence it is fed into the barrel. It does not remain in the barrel for extended periods, which is important for avoiding premature vulcanization or scorching, especially in nitrile and fluoro rubbers. This feature of the horizontal molding machine helps preserve the intended properties of the material from the barrel into the mold cavity.
Conclusion
Producing rubber parts from a range of materials requires a machine that respects their differences. The Dekuma horizontal rubber injection machine provides a focused approach for manufacturers using natural, nitrile, or fluoro rubber. With automated cleaning, a precision servo drive, and a FIFO injection system, this horizontal molding machine addresses the core needs of a specialized production environment. We designed it to be a reliable component in the manufacture of critical rubber parts.