Building a complete press-on solid tyre requires more than a single machine; it demands a coordinated production line. At Dekuma, we provide an integrated system for this specific purpose. Our Press-on Solid Tyre Rubber Production Line is a collection of synchronized units designed to work in concert. This approach to manufacturing moves beyond standalone solid tire machines, offering a continuous flow from raw material to finished product. We developed this tire production line to bring a new level of coordination to the factory floor.
The Role of Injection and Compression
The foundation of our tire production line consists of a rubber injection machine and a multi-station compression moulding machine. The injection unit prepares and delivers a precise charge of compound, ensuring consistent material quality. This charge is then transferred to the compression moulding stations. This specific set of solid tire machines allows for the high-pressure forming required to achieve the density and integrity expected in a durable solid tyre. This sequential process is a core part of our system’s design.
Automated Handling for Uninterrupted Flow
Linking the various solid tire machines is a multi-station mould conveying auto-docking position unit. This component is the logistical heart of the entire tire production line. It automatically moves moulds between the different stations—injection, compression, and curing—with precise alignment. This automation removes the need for manual transport and positioning, which enhances safety and maintains a consistent production rhythm. The continuous operation it enables is a significant advantage of our Dekuma system.
Completing the Cycle with Automated Unloading
The final phase in our tire production line involves the mould-opening unit and the tyre unloading unit. Once the curing cycle is complete, the mould-opening unit safely separates the mould halves. Then, the automated unloading unit extracts the finished solid tyre. This automation completes the cycle without requiring an operator to handle hot, heavy moulds or products. Integrating this step into the solid tire machines ensures the production line is not just fast but also designed with operator safety in mind.
Conclusion
A sophisticated product like a press-on solid tyre benefits from a fully integrated manufacturing approach. The Dekuma tire production line connects specialized solid tire machines into a single, automated process. From injection and compression to conveying and unloading, each unit plays a defined role in the system. We offer this comprehensive solution for manufacturers looking to optimize their output, consistency, and operational safety in the solid tyre sector.