Rubber Injection Molding by Material

From natural rubber to silicone and EPDM, discover how Dekuma machines adapt to the unique properties of each material — ensuring optimal flow, material integrity, and cycle efficiency.

Why Material Selection Matters in Rubber Injection Molding

Rubber types vary in molding parameters and product performance. For example, natural rubber offers good elasticity but lacks oil resistance, while nitrile rubber is oil-resistant at the expense of flexibility.

Choosing the right type of rubber optimizes molding conditions and achieves the desired product characteristics.

Besides, it is equally important to ensure the rubber injection molding machine is compatible with the specific characteristics of the rubber material. Each rubber has distinct requirements for injection pressure, clamping force, and temperature control.

A well-suited machine ensures precise alignment with these requirements, contributing to consistent product quality and reliable performance.

How Different Materials Affect the Molding Process

Melt flow rate

Determined by molecular weight and structure, it affects flowability, mold filling speed, and consistency.

Injection pressure

Higher viscosity and molecular forces demand greater pressure for effective mold filling and material flow.

Molding temperature

Dependent on thermal stability and curing behavior, unstable materials require lower processing temperatures.

Cooling time

Influenced by thermal conductivity and part thickness, lower conductivity or thicker parts cool slower.

Why Material Selection Matters in Rubber Injection Molding

Material

Natural rubber

EPDM

Silicon rubber

Thermoplastic elastomers

Features

  •  Excellent elasticity
  •  Abrasion resistance
  •  Low-temperature flexibility
  • Outstanding weather, ozone, and heat resistance
  • Good electrical insulation
  • Excellent resistance to extreme temperatures
  • Non-toxic, odorless, biocompatible
  • Wide processing window
  • Recyclable
  • Soft
  • Fast processing
  • User-friendly material

Application

  • Tires
  • Rollers
  • Vibration dampers
  • Conveyor belts
  • Automotive seals
  • Cable insulation
  • Roofing membranes
  • Medical devices
  • Baby products
  • Food-grade seals
  • Consumer goods
  • Sports equipment
  • Shoe soles
  • Tool grips

Injection molding requirements

  • Needs higher injection pressure and temperature
  • Suitable for powerful machines
  • Requires high vulcanization temperature
  • Precise temperature control
  • Demands optimized mold design
  • Features easy demolding
  • Needs fast cooling, ideal for high-speed, automated injection molding
  • Offers minimal mold wear

Dekuma Rubber Injection Molding Machines by Material

Liquid Silicone Rubber Injection Molding Machine ---Silicone rubber

For silicone rubber injection molding, Dekuma offers a reliable solution tailored to high-precision and hygiene-critical applications, including electronics and infant care.

  • Smart B&R system ensures stable low-temperature molding
  • Synchronized dosing handles soft, high-flow silicone precisely
  • Static mixer delivers consistent A/B blending for medical-grade results

RV-Se Series Rubber Injection Molding Machine ---Thermoplastic elastomers (TPV/TPE)

Engineered for thermoplastic elastomers, such as TPE injection molding, Dekuma RV-SE series machines offer stable, repeatable results in automotive applications.

  • 40% electricity consumption helps reduce operating costs in high-volume production
  • Real-time pressure control ensures consistent and high-quality TPE parts
  • High-performance pump and servo motor deliver swift response and improve molding efficiency

RV Series Rubber Injection Molding Machine ---NR/EPDM

Dekuma RV-series machines are tailed for EPDM and natural rubber injection molding, widely used in automotive, power, and civil industries.

  • Optimized plasticization handles high-hardness rubber with stable, consistent output.
  • Dual-seal clamping prevents oil leaks during demanding EPDM operations.
  • Insulated plates reduce 40% energy use—ideal for energy-intensive NR processes.

RA Series Rubber Injection Molding Machine ---Silicone rubber/EPDM

Ideal for silicone rubber and EPDM injection molding, Dekuma RA-series machines deliver exceptional performance in high-voltage composite insulator production.

  • Advanced injection system ensures smooth, stable material flow and prevents defects in silicone/EPDM parts.
  • High-precision control system guarantees accuracy (0.05%) in clamping and injection strokes for complex insulator shapes.
  • Imported high-pressure pump provides consistent force, maintaining stability for challenging silicone and EPDM molding.

Real-Life Applications

FAQ

Yes, a single machine and mold can process various rubber types—such as NR, EPDM, or silicone. However, key parameters, including temperature, pressure, and injection speed, must be adjusted based on the material’s properties.

Nitrile rubber (NBR) and EPDM are commonly used in automotive sealing applications.

NBR has good oil, abrasion, and aging resistance and is suitable for sealing automotive parts that come into contact with oil, while EPDM features excellent aging, ozone, and corrosion resistance and is suitable for protective seals in automobiles.

The cycle time for the rubber injection molding varies depending on factors such as material, product complexity, and machine performance and typically ranges from a few tens of seconds to a few minutes.

Compared to compression molding, rubber injection molding offers precise results and consistent quality. It can create parts with complex shapes, provides good strength, and is suitable for producing large quantities with little need for extra finishing.

Yes, EPDM can be injection molded effectively due to its good flowability and thermal stability. EPDM injection molding is suitable for producing complex seals, gaskets, and insulation parts in various industries.

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